How to make (assemble) a Repair Charge System Device for your locomotive or tender.

thercsdrepairchargesystemdevice_small.jpg devicedescription_small.jpg doyouneedone_small.jpg rcsdpartslist_small.jpg basiccomponents_small.jpg
setthecapacitorsonapieceoftapeeasiertoworkwith_small.jpg placeasecondpieceoftapealongthesidenotethepolarity_small.jpg placethetapedtogethercapacitorsinasmallpaddedvice_small.jpg bendtheendsofthediodewiresexactlyasshownnotepolarityofdiode_small.jpg trimtheendsofthewirestotheapproximatelengthasshown_small.jpg
striptheendsoftheconnectorwiresandbendtoformasmallhook_small.jpg soldertheconnectorwirestothetoendcapacitorsnotingpolarityofthecapacitorsandthecolorofthewires_small.jpg placetheformeddiodesovertheleadsofthecapacitoragainnotingpolarity_small.jpg solderthediodeleadstothecapacitorleads_small.jpg placethenextdiodeoverthefirstasshown_small.jpg
continuemountingthediodesandsolderingtheminplace_small.jpg locatethelastdiodeonthecapacitorleads_small.jpg thisishowthefinalassemblyshouldlookwithallthejointsproperlysoldered_small.jpg trimtheexcesslengthoffthecapacitorleads_small.jpg placetheendsoftheconnectorontoachargedbatterymatchingtheconnectors_small.jpg
usingthevoltmetertestthevoltageofthecompletedassembly_small.jpg completedassemblyofarepairchargesystemdevicercsd_small.jpg atopviewofthecompletedassembly_small.jpg trimmedleadsonthecapacitors_small.jpg materialtocoattheleads_small.jpg
liquidtape_small.jpg applytheliquidtapeoverthesolderedconnections_small.jpg coatedleads_small.jpg dryingtimeisabout5minutes_small.jpg materialtocovertheassembly_small.jpg
cutapiecetolength_small.jpg placethecutlengthoftubingoverthedevice_small.jpg applyheatevenlyneartheshrinktubingtoobtainthebestresults_small.jpg thereshouldbeasmallvoltageacrossthecompletedassembly_small.jpg typicalbatteryinalocomotivetenderorengine_small.jpg
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